Supplier of control and measuring instruments in Latvia, Estonia and Lithuania. Worldwide delivery
Supplier of control and measuring instruments in Latvia, Estonia and Lithuania. Worldwide delivery
In the production process of molds, slight temperature changes may have a significant impact on product quality. With the help of infrared thermal imagers, product defects such as cracks, bubbles, and sand holes caused by mold temperature runaway can be effectively prevented.
In enterprises engaged in precision die casting of auto parts, defects such as shrinkage cavities, gas pores, cracks, and bubbles often occur in processes involving the moving and fixed parts of the mold, creating serious technological difficulties. To solve this problem, intelligent infrared thermal imagers are used to accurately measure temperature changes in the mold during the die casting process. The generation of visual thermal images helps to effectively avoid the negative impact of suboptimal temperatures on the quality, service life, and production cycle of cast parts.
In the production of wind turbine blades manufactured using vacuum infusion or double-sided die-casting in a mold, followed by heating of the polymer binder, temperature control is a key challenge. Due to the large dimensions of the components, traditional monitoring methods cannot track temperature distribution across the entire surface in real time, creating a risk of hidden defects.
To address this problem, an intelligent infrared thermal imager is used. It provides non-contact, real-time temperature monitoring of the blade surface during the molding process. This enables timely detection of uneven heating or localized thermal anomalies in the material, helping to quickly identify and resolve the root causes of process issues such as incomplete polymerization or overheating.
In the thermal image, areas with different temperatures are visualized with high clarity, giving the operator an intuitive understanding of the process. This approach ensures consistent product quality, significantly reduces the defect rate, and optimizes production costs.
Non-contact temperature measurement without interrupting the production process - Non-contact measurement of mold surface temperature distribution, without interrupting the production process, avoiding interference, and ensuring the safety of the inspectors.
Real-time detection, intuitive presentation of the heating or cooling process - Real-time tracking of the entire die-casting process, intuitive presentation of the temperature changes of the mold during the heating or cooling process, and precise control of the process.
Guarantee product quality, improve quality and efficiency - Accurately present uneven heat distribution and potential thermal hazards, prevent and promptly discover problems, reduce scrap rates, reduce production costs, and bring significant economic benefits to enterprises.
Optimize mold design and manufacturing - The temperature distribution heat map can provide an important reference for mold design and manufacturing. Engineers can optimize the structure and material selection of the mold, improve the performance and life of the mold, and further improve product quality.
